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Home / Personal Care Packaging / Airless Bottles
Wholesale Airless Pump Bottles
Send your target fill, a formula sample reference and the way your filler plans to assemble the pack. We can review the bottle and pump together so your team can check priming, repeat doses and how much product remains at the end of use before approving a bulk order.
Airless Bottle Collection
Compare models by capacity, pack construction and pump configuration. For a bulk quote, list the quantity and finish for each model. Confirm whether the pump, overcap and any replacement cartridges should be included.
Looking for a specific model or finish? Ask for available options and samples.
Compare 15 ml, 30 ml and 50 ml Airless Bottles
Start with target fill and dose. A small eye cream pack may need a different dose from a face cream bottle, even when both use the same outer shape. Ask for the model drawing and check the height and print area with the pump and cap fitted.
| Example capacity | Typical application | Ask for these details |
|---|---|---|
| 15 ml | Eye cream or targeted treatment | Target fill, outlet style, nominal dose and printable area |
| 30 ml | Face serum or targeted skincare | Fill opening, assembled height and pump reference |
| 50 ml | Face cream or moisturiser | Assembly sequence, pump output and overcap dimensions |
Use these sizes as a starting point. Confirm actual capacities, materials, finishes and stock by model before setting the order.
Piston, Bag-in-Bottle and Refill Options
Specify how the product chamber works before choosing a pack for your line. A piston rises as product is dispensed. In a bag-in-bottle pack, the inner bag collapses as product is drawn out. A refillable design also needs the matching cartridge and the parts that stay with the outer pack.
| Pack design | Confirm before the fill trial |
|---|---|
| Piston airless | Check the filling and pump-fitting sequence for the selected model. Observe piston travel and dispensing on a filled assembly. |
| Bag-in-bottle | Check the inner bag and pump assembly, filling entry and the model’s fitting instructions. |
| Replaceable cartridge | Check which parts are reused, how the cartridge locks in place and whether the pump must be primed again after replacement. |
Confirm which constructions are available for your chosen model. If you already have filling equipment, send its filling and pump-fitting requirements with the inquiry.
Run a Filling and Dispensing Trial
Use the formula you intend to fill. Follow the filling opening, target fill and pump-fitting sequence specified for the sample model. Ask your filler to note visible air pockets and where they appear.
| Trial stage | What to record |
|---|---|
| Fill and assemble | Bottle and pump model, formula reference, target and actual fill, and test conditions |
| Start dispensing | Number of presses before the first full dose, and whether subsequent doses are consistent |
| Near the end of use | Condition at which the test stops and product remaining. Compare candidates using the same formula and the same end point. |
Keep the pump’s nominal dose and the measured dose with your formula in separate fields on the approval sheet.
Print, Sample Approval and Export Packing
Approve artwork with the pump and overcap fitted. Check where the logo sits when the pack faces forward, and review colour and gloss on the actual bottle and pump materials.
- Identify the parts. Keep bottle, pump, piston or insert and overcap references with the sample.
- Keep the trial record. Include the fill and dispensing results, artwork revision and approved decor sample for repeat orders.
- Prepare for export. We separate similar components by model and protect actuators and decorated surfaces. Agree whether the packs arrive assembled or as separate components.
Personal Care Packaging Guides
Read PANPAC’s personal care packaging guides for help briefing a filler, choosing a pump and preparing a production sample.
Airless Filling and Dispensing Trials
Airless Bottle FAQs
How do I fill an airless pump bottle without getting air pockets?
Use the filling opening and assembly sequence specified for the model. Trial the target fill with your formula and filling line, then check the assembled sample for air pockets and start-up dispensing.
Why does a new airless bottle take several presses to dispense?
The pump may need several presses to draw product into its chamber. If it still does not dispense, check the fill and pump assembly and confirm whether the piston or inner bag moves as intended on that model.
Can I use the same airless pump for a serum and a thick cream?
Trial both formulas separately. Compare how many presses priming takes, the amount delivered on several full strokes and the force needed to press the pump. Approve the configuration for each formula.
How do I measure how much product remains in an airless bottle?
Record the actual fill and the product remaining at the agreed end point. Use the same formula and test conditions when comparing packs.
Can I reuse the outer bottle with a refill cartridge?
Yes, if the model is designed for refills and you use its matching cartridge. Try fitting and dispensing from the replacement cartridge before approving the pack.
Request a Packaging Quote
Send the target fill, quantity per model, formula sample reference, filling equipment and target dose. Tell us if you also need a refill cartridge and whether the components should arrive loose or fitted.